Automated Cleaning & Sorting
Our fully automated cleaning and sorting system processes raw spices without direct human contact, ensuring maximum hygiene, consistent quality, and efficient production.
Removal of Damaged Materials
Advanced screening systems identify and remove spoiled, broken, and inferior raw materials, allowing only premium-quality ingredients to move to the next stage.
Contaminant Removal
Precision equipment eliminates stones, dust, metallic particles, and other impurities, ensuring safe, clean, and food-grade spices for processing.
Hands-Free Grinding Technology
Our automated grinding lines operate with minimal human intervention, maintaining strict hygiene standards while delivering uniform texture and consistent quality.
Advanced Grinding Systems
Multiple grinding technologies are used to preserve natural aroma, flavor, and essential oils, resulting in fresh and high-quality spice blends.
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Cryogrind tech
High Pressured Liquefied Nitrogen Gas is used to control grinding chamber at (-150 C) as a result loss of essential oils, minerals, olio resins and aroma can be marginally minimized. Cryogenic Grinding Technology reduces the material to particle size in less time with higher efficiency, which is difficult to attain at ambient temperature grinding in conventional grinding units.
| Cryogenic Grinding Technology | Conventional Grinding |
|---|---|
| Improves the natural Aroma by minimizing the loss of essential oils and olio resins (Approx. 3-10 %loss). | In Conventional Grinding Technique the loss is about 15 - 43%. |
| Obtain finest particle size upto 50 micron (300 mesh). | Size ranges from 500-1000 micron (150- 30 mesh) in Conventional Grinding Techniques. |
| Better in terms of higher natural aroma and natural colour due to lower grinding temperature. | Loss of color and aroma due to heat generated in grinding chamber |
| Overall grinding capacity can be enhanced by 2 - 3 times as chilled process line & process equipment is not disturbed by thermal fatigue. | Lower grinding capacity at higher power consumption. |
| At Cryogenic temperature, the product at (-150 C) cools down and crystalizes at the microscopic level and hence it becomes rock solid. This crystallization locks the oils in the product and makes it easy to be ground. | While grinding, oil heats and evaporates making product dull and odorless. |
| Cryogenically processed spices have longer shelf life than the conventionally ground ones due to higher Volatile oil in them. | Due to loss of Oil, product life reduces substantially. |
| As cryogenically processed spices are rich in essential oils & olio resins, delicious recipes with higher taste and aroma can be made by adding little quantity of Hathi Spices. | Higher consumption of product. |
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High Production Capacity
We employ perfect grinding procedures to preserve freshness and avoid the loss of volatile oils, which are essential for flavor and aroma. With a significant grinding capacity of 3,000,000 kg/day, our plant can meet large-scale needs without compromising quality. -
Individual Grinding Lines
We run 18 individual grinding lines, all of which are focused on different kinds of spices. This strategy keeps cross-contamination at bay and ensures that every spice is treated under ideal conditions, giving us to preserve the consistency and purity of our products. -
Cryogenic-plant
Our structure, which was first established in India in 2012, has the world's largest cryogenic grinding machine for spices, ensuring the preservation of essential oils and flavors. -
Blender
The blender is essential to preserving consistency in the finished product and ensuring that each batch meets our high-quality standards. -
Hooper
The hopper functions as both a storage and feeding element, carefully pouring materials into the cryogenic system. It is meant to endure low temperatures while maintaining the materials' integrity. -
Nitrogen conveyer
The nitrogen conveyor plays an essential role in cryogenic processing given that it conveys the material while preserving the extremely low temperatures required for productive grinding. -
Dust collector
The dust collector is essential for maintaining a clean and safe working environment by capturing any fine particles formed during the grinding process. -
Cold Grinding
This approach keeps the spices from overheating and preserves their natural aroma and flavor. -
Vacuum Grinding
Used to enhance the freshness and lifespan of spices. -
Roasting
An essential first step in bringing out the taste and aroma of our spices is roasting. Lowering the moisture level of the spices, this procedure not only enhances their flavor profile but also helps to preserve them by increasing their shelf stability. FortificationTo improve the nutritional value of our spices, we fortify spices with the necessary nutrients. The meticulous control of this process preserves the balance between flavor and its nutritional advantages. -
Low Friction Grinding
Reduces the degradation of spices all over the grinding process, giving rise to better-quality products. Food Grade MaterialsAll grinding equipment is made of food-grade SS304 and SS316 steel wherever the material comes into direct contact, ensuring the greatest levels of safety and cleanliness. -
Blending
Modern blending machines are utilized to produce a specifically unified mixture, ensuring consistent flavor across all spices.
